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GEROTOR
ADVANTAGES
- Simplicity of design
- Excellent durability
- Quiet
- High efficiency
- Low cost
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DIVERSE ARRAY OF APPLICATIONS
The
gerotor's design offers a lower-cost alternative to other fluid power and
fluid transfer mechanisms over a broad range of applications. Designers
of engines, compressors, machine tools, tractors and other equipment requiring
hydraulic systems can use an integrally designed gerotor pump for a more
compact, lower weight unit. In most cases it will also run more quietly.
Overall, our gerotors are more cost-effective, consume less power, use
less space and have more application flexibility than most pump/motor
mechanisms.
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TYPES
- Standard sizes and forms available
- Gerotor sets and components
- Gerotor housing and porting
- Eccentric rings and reversing rings
- Rotors and stators for motors and meters
- Stainless steel
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TECHNICAL CAPABILITIES
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Complete design capabilities including proprietary software for
rapid development
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Complete pump, porting and housing design
Design experience includes hundreds of application
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Rapid
prototyping for pre-launch testing
Matched
grinding of assemblies including housings
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Parallelism/flatness
to 0.0001 inches and thickness/length to 0.0003 inches
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ID,
OD and length finishing capabilities
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VALUE-ADDED SERVICES |
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NetShape Technologies has industrialized a wide array of value-added services to meet our customers' specific and ever changing requirements. These are but a few examples of how we help customers improve design cycles, reduce cost, speed time-to-market and manage inventory.
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Conversioneering™
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Utilizing a comprehensive, engineered, step-by-step process, NetShape Technologies can help convert existing manufactured components to
either powder metal or metal injection molding technology, often
times saving between 10-50% over other processing technologies
without sacrificing performance. NetShape Technologies combines
metallurgical/product design engineering science with state-of-the-art
computer aided modeling/design packages to deliver a cost effective
technology solution that exceeds customers’ requirements.
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Secondary Processes
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NetShape Technologies offers a full range of secondary processing
Capabilities so that components are delivered meeting final
specifications. Secondary processes include sizing, coining, CNC
machining, CNC turning, ID/OD grinding, surface grinding, plating,
drilling, and tapping.
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Assembly
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NetShape Technologies offers a variety of customized assembly solutions
utilizing various commodities to provide customers with greater
manufacturing efficiency.
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Supply Chain Management
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NetShape Technologies helps customers improve ROI by employing proven
forecasting, JIT and managed inventory programs to their products.
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FEATURES & BENEFITS
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Part-to-Part Uniformity
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NetShape's robust powder metal or MIM processes coupled with our six sigma manufacturing philosophy produces extremely consistent parts each and every time. For example, because P/M uses a single forming mold to manufacture each part, gear teeth are identical from the first to the last part.
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Speed to Market
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A proven new product introduction process, coupled with advanced
engineering and mechanical modeling techniques, delivers optimal
product launch success. Due to the nature of P/M and MIM tooling,
procurement times are shorter than competing processes.
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High Performance Material Alloy Choices
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NetShape's parts can be manufactured with special alloys and
high temperature sintered or sinter hardened for ultra-high strength
and durability. Tested under the most severe operating conditions,
your parts will exceed the demands of your application while maintaining
the defined specifications. For example, our sintered hardened backing
plates have an ultimate tensile strength to 100,000 psi while maintaining
desired flatness tolerances.
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