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TYPES
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Spur
or Pinion Gears |
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Helical Gears |
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Bevel & Spiral Bevel Gears |
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Combination
Gears such as Spur/Helical |
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Pump Gears |
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Sprockets |
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Timing Gears |
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Gear Racks |
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TECHNICAL CAPABILITIES |
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Precision
ID, OD and surface grinding |
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Parallelism/Flatness to 0.0001 inches and Thickness/Length to
0.0003 inches |
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Matched Grinding of Assemblies |
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Helix Angles Beyond 30° |
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Fine Pitch for Planetary or Gear Motor Applications |
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Complete Design Capabilities |
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Complete Inspection Capabilities |
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AGMA Class 8 |
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VALUE-ADDED SERVICES |
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NetShape Technologies has industrialized a wide array of value-added services to meet our customers' specific and ever changing requirements. These are but a few examples of how we help customers improve design cycles, reduce cost, speed time-to-market and manage inventory.
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Conversioneering™
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Utilizing a comprehensive, engineered, step-by-step process, NetShape Technologies can help convert existing manufactured components to
either powder metal or metal injection molding technology, often
times saving between 10-50% over other processing technologies
without sacrificing performance. NetShape Technologies combines
metallurgical/product design engineering science with state-of-the-art
computer aided modeling/design packages to deliver a cost effective
technology solution that exceeds customers’ requirements.
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Secondary Processes
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NetShape Technologies offers a full range of secondary processing
Capabilities so that components are delivered meeting final
specifications. Secondary processes include sizing, coining, CNC
machining, CNC turning, ID/OD grinding, surface grinding, plating,
drilling, and tapping.
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Assembly
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NetShape Technologies offers a variety of customized assembly solutions
utilizing various commodities to provide customers with greater
manufacturing efficiency.
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Supply Chain Management
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NetShape Technologies helps customers improve ROI by employing proven
forecasting, JIT and managed inventory programs to their products.
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FEATURES & BENEFITS |
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Environmentally Friendly
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NetShape's powder metal process is good for the environment
because scrap is minimized. Volatiles that are present in other
competing processes are eliminated.
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High-Performance Material Alloy Choices
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NetShape's parts can be manufactured with special alloys and
high temperature sintered or sinter hardened for ultra-high strength
and durability. Tested under the most severe operating conditions,
your parts will exceed the demands of your application while maintaining
the defined specifications. For example, our sintered hardened backing
plates have an ultimate tensile strength to 100,000 psi while maintaining
desired flatness tolerances.
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Low Cost:
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Did you know that the average NetShape Technologies customer saves 25-50%
over machined bar stock? Our manufacturing process greatly reduces
- if not eliminates - the need for expensive secondary Capabilities.
We also lower your costs by reducing the amount of waste produced
when compared to other manufacturing methods, so your investment
goes toward actual product.
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Cost-effective Tooling
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In most cases, our tooling has a lifetime replacement. NetShape's tooling is less complex than competing processes.
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Close Tolerances
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NetShape Technologies has the ability to meet tolerances of down to +/-0.001". These tight tolerances avoid costly secondary machining Capabilities, therefore reducing costs and decreasing delivery time.
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High-Strength/High-Density
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NetShape's newly developed manufacturing processes push the
envelope for your strength and durability needs.
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